larProdutosMáquina de Impressão FlexívelControle de servos para máquina de impressão flexível multicoloridas FM-C (Enrolamento e desenrolamento sem parada da máquina - Opcional)

Controle de servos para máquina de impressão flexível multicoloridas FM-C (Enrolamento e desenrolamento sem parada da máquina - Opcional)

Aplicativo:

1.Unwinding Unit ( nonstop unwinder & rewinder device as optional )
Shaftless unwinding unit
Unwind unit 60”(1524mm)capacity
Mandrel 3” and 6” diameter

Function Units


1.Unwinding Unit ( nonstop unwinder & rewinder device as optional )

  • Shaftless unwinding unit
  • Unwind unit 60”(1524mm)capacity
  • Mandrel 3” and 6” diameter
  • Hydraulic paper shaft lifting and descending device: mainly used for loading and unloading of paper rollers, no need of forklift or other handling tools
  • Web break sensor, automatically shut down when paper broken


2. Web Guide System

  • Paper Splicing Table : with pneumatic paper holding device.
  • Ball screw electric actuator
  • Adopt the photoelectric sensor for web guide transmission
  • Electronic web guide traction device. If there is any excursion in paper feeding,the system will have a constant and accurate adjustment
  • Adopt closed loop control system to accurately detect the deviation and correct it
  • Hard Anodization to the paper guide HV 800-1000
  • Inspection:the edge
  • Web Guide precision:±0.02mm


3.In-feed Tension Control Unit

  • Use the double side pressure rubber roller to clutch and feed paper and to ensure the tension
  • Infeed unit with servo motor drive, epicyclic gear box

4.Printing Units(shaftless, single servo motor drive in each station)
  • Servo motor conrtol press cylinder,can realized the pre register function, the anilox roll and printing cylinder are gear box drive
  • Plate cylinders is desinged in petal type structure and the plates can be changed without tools and no need adjust the pressure.
  • The machine double sides frame is made of overall alloy and cast iron, which improves the stable performance and durability of the press machine
  • High precision ceramic anilox roll with micro-metric adjustment
  • Automatic horizontal and vertical registration.
  • Reversed single doctor blade
  • self-cleaning plate feature.The anilox and plate cylinders release alternately, transfering residual ink to the paper when machine stop, leaving the printing plates clean and minimizing the need of hand to clean the plates
  • When press stops, the anilox roll continuous running. Hence avoiding permanent damage, which is caused by ink drying on the anilox surface


Auto Register:

  • The first color printing unit is the benchmark and the following printing unit registers automatically according to the first color.
  • The automatic registration controller can adjust the phrase position of the servo motor according to the detected error, realizing the quick registration, improving the operating quality and the extent of automation, so the machine greatly reduces the labor intensity and attrition rate of raw materials


5. Drying Units

  • Every printing unit has one separate drying unit
  • High efficiency drying unit including infra red lamps, air blowing/suction system. Air intake adjustable, Air circulation design on the exhaust, the blower is adjustable
  • Short wave infrared heating elements
  • Natural air blowing assembly with exhaust fan



6. Video Web Inspection System

  • Video is high efficiency and synchronous, can be moved left and right
  • With 14 inch monitor one piece


7.one stroboscope lamp

  • It can be enlarged 18 times of image
  • Out Feed Tension Control System
  • The rear tension unit is made of alloy and cast iron
  • Use the double side pressure rubber to cluth and feed and to guarantee the stale tension
  • unit with servo motor drive,  epicyclic gear box



8.Rewinding Unit ( nonstop unwinder & rewinder device as optional )

  • rewind unit 60’’(1524mm)capacity, with 3’’ shaft
  • Hydraulic roll lift
  • Web break sensor, automatically shut down when paper broken.


9. Automatic Lubrication System

  • The gear’s automatic dampening system can adjust the lubricating time and ration
  • When the dampening system breaks down or the lubrication is not enough, the indicator will alarm automatically.


10. Plate Mounter

  • It has a screen including the bilateral symmetrical split screen display
  • It is used for the plate mounting to realize the purpose of multi-color overprinting
  • One set image segmentation device
  • 2 high definition cameras for magnifying
  • Quickly changes the printing plates

11.Web cleaner and anti static unit
  • To guarantee the cleanness of substrates
  • First remove static, then clean the dust in vacuum and then remove static

12.Corona Treater - Optional
  • To increase ink adhesion to film side

Specification

C1450

C1650

C1850

C2250

Max. Web Width

1450mm

1650mm

1850mm

2250mm

Max. Printing Width

1430mm

1630mm

1830mm

2200mm

Printing Repeat

600-1600mm

600-1600mm

600-1600mm

600-1600mm

Max. Unwinder Diameter

1524mm

1524mm

1524mm

1524mm

Max. Rewinder Diameter

1524mm

1524mm

1524mm

1524mm

Gearing

1/4cp

1/4cp

1/4cp

1/4cp

Max Printing Speed

240m/min

240m/min

240m/min

240m/min

Diameter of web roller

100mm

100mm

100mm

100mm

Drying Mode

Hot Air drying + IR drying, UV drying as optional

Ink Used

Water based Ink or UV Ink as optional ( need UV dryer )

Name

Producer

Servo Motor

Japan YASKAWA

Rewinding tension inverter

Inovance

EPC web guiding

Italy Selectra

PLC

Japan YASKAWA

Text display

FLEXEM

Intermediate relay

France Schneider

Beaker

France Schneider

Contactor

France Schneider

Terminal block

Germany Weidmuller

Control button

France Schneider

Aviation plug

Sibas

Photoelectric sensor

Germany Sick

Proximity sensor

Germany Turck

Electrostatic dust collector

The British Mickey Technology

Automatic lubrication installation

BIJUR DELIMON (Sino US joint venture)

High-speed synchronous capture detection system

ARISE

Anilox roller

Shanghai Yuncheng

Anilox roller one-way bearing

Japan Spring

Deep groove ball bearing

Japan NSK / Nachi

Pneumatic components

Taiwan Airtac

Corona treater

Nantong Sanxin brand

Auto color-register system

Kesai

Product

Specifications

Unit

Quantity

Infrared lamp


PCS

6

Three phase bottom


PCS

2

Bottom(Green)


PCS

3

Bottom(Black)


PCS

3

a.c. contactor

GMC-22/220V

PCS

2

Thread head directly

APC6-01

PCS

3

APC6-02

PCS

3

APC8-02

PCS

3

APC10-02

PCS

3

APC10-03

PCS

3

T-junction

APE8

PCS

3

APE10

PCS

3

L thread two-way

APL6-01

PCS

3

APL8-02

PCS

3

APL10-02

PCS

3

APL10-03

PCS

3

L-junction

APY6

PCS

3

APY8

PCS

3

Direct connection

APU6

PCS

3

APU8

PCS

3

APU10

PCS

3

pressure regulating valve

SR200-08

PCS

1

solenoid valve

4V210-08-DC24V

PCS

2

pressure gage

CTS-50

PCS

1

Air pipe

Φ6

Meter

10

Φ8

Meter

10

Φ10

Meter

10

One-way bearing

BB30

PCS

4


Tool box parts list

Product name

Specifications

Unit

Quantity

Allen wrench

1.5-10mm

PCS

1

Allen wrench

12mm﹑14mm

PCS

2

Double-headed wrench

5.5-7﹑8-10﹑12-14﹑13-15 ﹑14-17﹑16-18﹑19-22

PCS

Each 1

monkey spanner

300mm

PCS

1

Combination pliers


PCS

1

sharp-nose pliers


PCS

1

straight screwdriver

100mm

PCS

1

straight screwdriver

100mm

PCS

1

Oil can


PCS

1

Tension control instruction


PCS

1

Rectifying control instructions


PCS

1

Lubrication station instruction


PCS

1

Plate mounter instruction


PCS

1

Anilox roll certificate


Set

1

Electrical cabinet key


PCS

1

The circuit drawing


PCS

1

Plate Mounter ( Included )


Purpose: stick printing plate to cylinder roller fastly and accurately.

The equipment adopts upper and down adjustable Japanese SINCO high-grade amplifier, CCD camera and HD liquid crystal monitor for its displayer.

The cameta can be adjusted in all directions. Higher precision of printing plating adhesion and accurate registering.



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