Sample:
Application:
This machine is mainly used in the medical industry packaging’s printing and glue coating, such as disposable sterile rubber surgical gloves, front of paper with multi-color printing, high precision of registration, backside of paper with frame glue coating, large drying unit is on the top. This machine is high speed, energy saving and environmentally-friendly.
Function Units:
Unwinding Unit
* Shaftless unwinding unit
* Unwind unit 60”(1524mm)capacity
* Mandrel 3” and 6” diameter
* Hydraulic paper shaft lifting and descending device: mainly used for loading and unloading of paper rollers, no need of forklift or other handling tools
* Web break sensor, automatically shut down when paper broken
2.Web Guiding System
- Paper Splicing Table : with pneumatic paper holding device.
- Ball screw electric actuator
- Adopt the photoelectric sensor for web guide transmission
- Electronic web guide traction device. If there is any excursion in paper feeding,the system will have a constant and accurate adjustment
- Adopt closed loop control system to accurately detect the deviation and correct it
- Hard Anodization to the paper guide HV 800-1000
- Inspection:the edge
- Web Guide precision:±0.02mm
3.In-feed Tension Control Unit
- Use the double side pressure rubber roller to clutch and feed paper and to ensure the tension
4. Printing Unit (3 color + reverse rack + 1 color )
- The machine double sides frame is made of overall alloy and cast iron, which improves the stable performance and durability of the press machine
- High precision ceramic anilox roller with micro-metric adjustment
- Automaticc vertical registration.
- Reversed single doctor blade
- Self-cleaning plate feature.The anilox and plate cylinders release alternately, transfering residual ink to the paper when machine stop, leaving the printing plates clean and minimizing the need of hand to clean the plates
- When press stops, the anilox roller continuous running. Hence avoiding permanent damage, which is caused by ink drying on the anilox surface
5. Frame Coating Gluing Unit
- Adopt servo motor drive
- Use Rotogravure roller design for frame gluing
6. Drying Unit
- 15m long heating oven (10m heat drying + 3.6m cool drying)
- High efficiency drying unit including infrared lamps, air blowing/suction system. Air intake adjustable, Air circulation design on the exhaust, the blower is adjustable
- Short wave infrared heating elements
- Natural air blowing assembly with exhaust fan
7. Rewinding Unit
- rewind unit 60’’(1524mm)capacity,
- Web break sensor, automatically shut down when paper broken
- Hydraulic oil cylinder for lifting
- With quick inflating gun for 3” rewinding shaft
Specification |
FM-YL1100 |
Max. web width |
1120mm |
Max. printing width |
1100mm |
Max. coating width |
1100mm |
Printing repeat length |
320-1200mm |
Max.unwinder diameter |
1524mm |
Max. rewinder diameter |
1524mm |
Italy Selectra |
1 |
Reverse Rack |
1 |
Max. speed |
100-120m/min |
Drying model |
Hot air drying + IR drying |
Applicable ink |
Water-based ink |
Applicable glue |
Water-based glue |
Power supply |
380V 3PH 50HZ |
Printing unit |
Optional or 3+1 (with reverse rack) |
Drying oven length |
15m |
Dimension (LXWXH) |
18000x4500x4500mm |
Name |
Brand |
Rewinding tension inverter |
Inovance
|
Winding tension inverter
|
Inovance
|
EPC web guiding |
ARISE
|
PLC |
Japan Omron
|
Touch screen
|
Flexem |
SMPS (Switching Mode Power Supply )
|
Japan Omron
|
Intermediate relay
|
France Schneider
|
Beaker |
America Eaton
|
Contactor |
America Eaton
|
Terminal block
|
WEIDMULLER
|
Control button
|
America Eaton
|
Aviation plug
|
SIBAS
|
Photoelectric sensor
|
Japan Omron
|
Proximity sensor
|
Japan Omron |
Dust collector
|
Nantong Sanxin
|
Automatic lubrication installation
|
China
|
High-speed synchronous capture detection system
|
ARISE |
Anilox roller
|
China |
Anilox roller one-way bearing
|
TAIWAN
|
Deep groove ball bearing
|
Japan NACHI
|
Pneumatic components
|
Taiwan Airtac
|
Corona treater
|
Nantong Sanxin
|
Auto color-register system
|
Kesai
|
Gluing Servo motor |
YASKAWA |