AccueilDes produitsMachines d'impression flexographiqueFM-S1450 Machine d'impression flexographique haute vitesse grand format

FM-S1450 Machine d'impression flexographique haute vitesse grand format

Application:

1.Flower type plate mounting, anilox and cylinder with quick change structure.
2.Printing unit easy opertion, cylinder and anilox pressing once successfully, adjusting-free design.

ⅠMain Technical Parameters

Max.web width

1480mm

Max.printing width

1450mm

Material core diameter

Φ76mm( 3″);Φ152mm( 6″)

Max.diameter of unwinder

Φ1524mm(winding leveling)

Material weight

100—300 gsm

Material tensile strength

1kn/m—6kn/m

Rewinder diameter

Φ76mm( 3″)

Max.running speed

200m/min

Registering precision

±0.15mm

Drying temperature

40—120 ± 1℃infinitely variable control

Tension precision

300—1000N±5N infinitely variable control

Ink supply

Pneumatic diaphragm ink pump circulation system

Registering mode

Automatic color register with

YASKAWA Brand

Cleaning mode

Online cleaning, centralized recovery of waste water

Air supply

8 Kg/m2

Power supply

380V ± 10%    50Hz   3 phase

Whole machine installed power

620KW (7 color, 1450mm)

Diemension

32000×5000×3000mm(L×W×H)

(just for reference, accurate data subject to actual installation)


ⅡMain Characteristics

1.Flower type plate mounting, anilox and cylinder with quick change structure.

2.Printing unit easy opertion, cylinder and anilox pressing once successfully, adjusting-free design.

3.Plate full servo shaftless transmission, automatically pre-print, time saving & material saving.

4.Registering remains the same during lifting process.

5.High speed chamber doctor blade system without jilt ink.

6.50-180m/min nonstop paper unwinder

7. 200m/min nonstop paper rewinder.

8. High efficiency negative pressure dust removal unit;

9.More than 3m’s strong drying oven;

10.Three dof lifting device: cylinder, anilox roller, doctor blade can be quickly changed;

11. Adopt KESAI High-speed synchronous capture detection system。


Ⅲ Main Structure


1.Unwinder part

Nonstop unwinder

Head butt joint paper unwidng, double-sided paste adhesive tape

Paper unwinding speed:≤200m/min;

Alarm function for paper runs out;


Double station hydraulic shaftless auto loader

Φ76mm( 3″)、Φ152mm( 6″)

5 pcs

Air brake

Air-powered actuators

4 sets

Unwinding tension system

France KORTIS 

2 sets

Unwinding tension mode

Pneumatic brake closed-loop constant tension

2 sets

Traction power

Japan Shimpo

High precision gear reduction motor

1 set

Paper feeding traction

AC vector frequency conversion motor

1 set

Traction roller

φ240mm Nitrile butadiene rubber, salt, 65-70 degrees Fahrenheit

2 sets

Main bearings

Japan NACHI


Inking motor

Taiwan Chengbang(CPG)


   

2 ITALY SELECTRA

 Italy Selectra

Taiwan Pausource

1 set

 Web guiding

With ultrasonic

1 set


3 Dust Extraction Unit & Pre-heating Unit

Single side dust extraction

Switzerland double brush roller

negative pressure dust removal

 1 set

Paper Pre heating Unit with hot air  

60—80℃ 

 1 s


4 Paper in tension part

Process secondary tension

100NM Magnetic powder brake

Digital tension adjustment

 1 set

Double roller paper in traction


 1 set


5 Printing part(7 units)


  • Petal type cylinder design, anilox and cylinder roller are quick changing structure;
  • Printing plate full servo shaftless drive, automatic pre-register, saving time and    material;
  • In the process of acceleration and deceleration, the register conditions remain unchanged;
  • High precision cam-type pressing and positioning mode; printing part "fool" type operation;
  • Cylinder roller, anilox roller pressing position once in place, free adjustment;
  • High speed and without jilt ink new closed doctor blade system;
  • Register position automatic memory function
  • Cylinder roller and anilox roller, printing roller clutch, automatic cleaning when stop;
  • Free lifting device in the machine, make the plate roller, anilox, blade etc. replace conveniently


High strength cast iron wall, large pentahedron processing

80mm

7 pcs

Ceramic anilox

360—800 LPI   

7 pcs

Plate roller

Plate length range 520—1650mm

7 pcs

Chamber doctor blade

Fengming patent

7 pcs

Printing unit

AC servo motor  YASKAWA

7 sets

Servo automatic register system

YASKAWA

5 sets

Pneumatic components

AirTAC  

7 sets

Ink tank

SS304 ,2.5mm

7 sets

Guide roller

Aluminum alloy guide roll

98 pcs

Lifting device

Imported low headroom lifting device in the machine

7 sets


 6 Oven


  • The total length more than 3m strong drying oven with independent temperature control,
  • The front oven is heated by radiation, and the back oven is heated by strong hot air,
  • The switching of oven is pneumatic control,
  • Oven switching part uses the "9" note of rubber sealing structure, closed completely,


Strong drying oven


10 sets

Heater 

Finned heater

12*5=60 pcs

Circulating fan

Shanghai

5 sets

Exhaust fan

Shanghai

1 set


7 Computer stroboscopic system

400 LPI resolution still picture

With electric scanning function

 China Kesai

 1 set


8  Paper out tension part

Double roller paper out traction


   1 set  


9 Rewinding part

Surface coiling back type non-stop rewinder mechanism


1 set

Pneumatic safety auxiliary upper roller device


1 set

Hydraulic and pneumatic combined type roll changing mechanism


 1 set

Rewinder shaft

(3 inch)

 2 pcs

Hydraulic unloading device


 1 set


10 Control System


  • Remote communication system, through the 3G/4G wireless network, remote diagnosis, remote maintenance; at the same time can be achieved by the user authorization management personnel on the operation of the equipment and the production of remote monitoring. 
  • 2. PLC controls following functions: printing unit auto-press in order,auto off-press when machine turn off; auto ink running; blower auto delay time and machine auto-stop etc.
  • PLC controls following alarm: paper broken, paper used out, over-temperature.
  • Machine is with following display parts: voltage,current, tension, EPC indication, alarm light,  indication light
  • High speed synchronous Capture detection system is Germay BST
  • Each printing unit has separate control case with S.S plate is long life time
  • B&R AC servo color register system is stable with  high speed 
  • Machine’s working is with touch screen, easy to operate.


PLC 

YASKAWA

 1 set

Touch Screen 

10″

1 set

Ac servo synchronization control system

YASKAWA

 1 set

 Low-voltage apparatus

Schneider



Ⅴ Wearing Part

The quartz heating light

9pcs

Button

4pcs

Relay

4pcs

Sealing Part for Blade

7sets

Joint for Air pipe

8pcs

Air Shaft Accessory

2 pcs


Ⅵ Workshop production condition(User configuration)

The best condition:


  • Temperature  25±3℃
  • Relative humidity  50%--70%
  • Net Height  >3.5M
  • u  Clean, dust-proof, anti mosquito.


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